Dry Processing

Marion’s Momentum Series of mixers and blenders consist of designs such as the V Cone Blender and Double-Cone Blender, providing options for replacing old equipment without any changes in a production line. The Fluidizing Paddle Mixer reduces mix times while maintaining low operational costs.

Continuous Processors (CP) feature a double clamshell barrel design (optional) that has full access to the interior screw and paddle assembly for easy cleaning without requiring entry into a confined space. The CP safeguards workers from exposure to potentially hazardous situations while eliminating concern for compliance with OSHA’s 29 CFR 1910.146 regulating permit-required confined space entry. The CP is ideal for specification in hazardous material processes. The machine has a self-wiping action that automatically prevents material buildup inside the barrel and discharges nearly 100% of material in process as homogeneous product. The CPintegrates mixing, blending, reacting, compounding, crystallizing, encapsulating and/or other processes with multiple liquid, dry and viscous materials in a single step.

PPS offers continuous and batch mixing and blending systems focused on consistency and repeatability. PPS engineers analyze material and powder properties to determine optimal blend time, batch volume and rotor design that provide a consistently homogenous blend and high throughputs. The company will also evaluate product degradation, heat build-up and other potential concerns. PPS’s experience with upstream and downstream process requirements, and rigorous sanitation standards, enable them to properly select and integrate the necessary equipment in new or existing designs.

The newly engineered Kemutec Gardner L Series 50L Horizontal Ribbon Mixer works for pilot research, process development and small-scale production. Designed for the rapid and efficient blending of powders and granular materials and feature a full-length top cover opening for maximum access. The interrupted spiral ribbon agitator removes easily for cleaning and hygiene. The mixers can be fitted with an extensive range of Mucon outlet valves for controlled flow. The L Series are available in a variety of sizes from 35L to 400L (1-1/4 cu. ft. to 14 cu. ft.) and constructed in carbon steel or stainless steel. All L Series mixers feature a U-shape trough and are cantilevered to facilitate unobstructed access to the outlet. The drive end plate is continuously welded while the non-drive end plate is easily removed to enable agitator cleaning.

The TURBOLAB Core is a small plug-and-play, high-vacuum pumping system for research and lab and industrial applications. In the TURBOLAB series, the compact tabletop unit fills the gap for entry-level vacuum needs that require a clean, dry, stable high and ultra-high vacuum. The TURBOLAB series comes in five variants featuring TURBOVAC 90 i and 250 i backed by DIVAC 1.4, and covers the complete application spectrum for R&D and analytical applications. The ergonomic system is made up of the oil- and maintenance-free TURBOVAC i turbomolecular pump, the DIVAC 1.4 dry diaphragm backing pump and a simple controller.

Model 105 Series volumetric feeders offer a dissimilar speed, double concentric auger metering mechanism specifically designed to deliver highly accurate and dependable dry solids metering. The feeders are available in three models with feed ranges up to 220 cu. ft./hr. and feature all-steel heavy-duty construction for low maintenance requirements and long service life. The Model 105’s double concentric auger metering mechanism gently conditions material to a uniform consistency while simultaneously filling the metering auger from a full 360° to assure positive flow and feed while maintaining total control of product for unsurpassed levels of processing performance. A quick-disconnect feature, sanitary construction and high temperature and pressure construction are optional

A next-generation series of metal detection systems delivers a fresh dimension to the food inspection market: smart, digital inspection designed specifically for small- and medium-size manufacturers and/or co-packers. The modular design of the fully integrated system can be adapted over time in line with evolving compliance and productivity needs. This makes the M30 R-Series GC an ideal entry-level metal detection solution for manufacturers who value high performance with future-proof flexibility built in. Where the new systems stand out is in the digital platform, powered by new smart, SENSE software. This, combined with advanced algorithms, makes it possible for these models to deliver high sensitivity to all metal contaminant types with minimal false rejects. Dynamic Stability Control innovations stabilize the core sensor of the metal detector to help protect against environmental noise and vibration interference for increased reliability. The M30 R-series GC systems are designed on a modular platform concept with streamlined features as standard.

The SRC-CHOPIN 2 allows a user to perform the SRC method automatically, providing consistent and objective results. Compared with original SRC, the SRC-Chopin 2 packs significant upgrades in software, electrical and mechanical designs for improved user experience. The SRC-CHOPIN 2 is simpler, more precise and more consistent than the manual method, allowing bakers and millers to make confident assessments regarding their flour quality and final product requirements. The analyzer is the only instrument in the industry that automates the manual SRC method—supplying data that is 30% more repeatable with a process that is 50% more reproducible than the manual method—minimizing the impact of operator error.

The BULK-OUT BFF Series discharger features top-mounted receiving cups and removable bag-lifting frame for forklift loading of bulk bags. Z-CLIP strap holders allow rapid, secure insertion and removal of bag straps from the lifting frame at floor level. The bulk bag/hopper interface includes a manual SPOUT-LOCK clamp ring for high-integrity bag spout connections and a pneumatically actuated TELE-TUBE telescoping tube that exerts continuous downward tension on the clamp ring and bag spout as the bag empties and elongates. Additional flow by FLOW-FLEXER bag activators raise and lower opposite, bottom sides of the bag into a steep “V” shape, and top-mounted POP-TOP extension devices that elongate the entire bag, promoting total discharge with no manual intervention. The hopper is equipped with dual flexible screw conveyors that transfer free- and non-free-flowing bulk materials to downstream processes separately or simultaneously.

The Dynatrol DJ Level Switch provides either high or low point level detection of bulk solids. The detector operates on applications such as baghouses, cyclone separators or above airlocks, while achieving consistent results on flour, powdered sugar, cocoa, seasonings and many other granulated materials. These durable level detectors contain no moving parts, gaskets or seals and rely on mechanical oscillations to determine if the probe is covered or uncovered. It also works in dusty environments and vessels equipped with vibrators. This level switch is approved for Class III services, as well as for Class I, Groups C & D; Class II, Groups E, F & G; Class III approved. The level switch is mounted through a 3/4” half-coupling at the point of desired level detection. Dynatrol detectors require no adjustments and are virtually wear-free.