What exactly is track and trace?
“The terms ‘traceability’ or ‘track and trace’ is something we hear often within the Industry 4.0 domain,” explains Eric Henefield, director, traceability business at Omron. “For a food processor, this means tracking everything within the manufacturing and/or packaging facilities by assigning unique identifiers and serialization. From the moment materials enter the facility until the finished product departs, every production step, quality check and process control point is monitored and stored together with that product. This can include any data involved during production, including temperature, ingredient recipes, cooking and cooling, station sanitization and more.”
Marcel Koks, industry and solution strategy director, F&B at Infor, adds, “It’s of growing importance to not only capture the transactions within the enterprise, but also capture information from upstream in the supply chain all the way to the farm. It’s important that the consistency of transactions is being monitored to avoid broken T&T links, for example, because an ingredient may not reported as consumed on a production order, or because someone simply booked a stock correction and created stock of a finished product without any consumed ingredients.”
Reduce recalls
One of the foundational functions of T&T is to help reduce the number of product recalls due to food safety issues, as well as diminish the time needed to identify and pull those products, a process that T&T technology can speed up before those items hit store shelves.
“T&T can reduce the expense, impact and risk of product recalls by having accurate genealogies of each product available in real-time,” Columbus explains. “Minimizing the impact of defective or spoiled ingredients by tracking to the lot, batch or bin level where a defective ingredient originated from can save millions of dollars in product recall costs. Using genealogies to discover how a defective ingredient was first introduced into production is invaluable. With a given product or recipe’s genealogy recorded, it’s possible to isolate finished products at risk and make more informed decisions regarding how best to handle the products already with customers.”